(TITAN-X93)
test temperature
vs TEMA baseline
& bench-tested (TRL 5)
Two architectures, one manufacturing team
Every unit is the output of an NSGA-II multi-objective optimisation on your exact duty, not an off-the-shelf product. Delivered with a full thermo-hydraulic report.
Modular Shell & Tube Platform
Section-wise parameterisation: (N_t, D_o, P_t, t_w, material) tuned independently per section. Welded partitions eliminate inter-section bypass. Rectangular envelope removes cylindrical dead volume. Result vs TEMA: −50% ΔP, −37% mass, +10 pts effectiveness at iso-duty.
- Central hot plenum S0 → symmetric S1–S4 bundles each side
- Ultra-thin tubes 0.08–0.15 mm wall · laser-welded or brazed
- Inconel/310S hot sections · SS 304/carbon cold sections
- Zero shell-side bypass, welded partitions, not baffles
- Envelope: 499 × 178 × 689 mm · β ≈ 245 m²/m³
- Customisable: per-duty NSGA-II re-run, proposal in 10 working days
3D-Printed Additive Line
Patented winglet-offset fin architecture, topology-optimised, flow-adaptive, enabled by metal additive manufacturing and impractical to stamp or braze. Printed as a monolithic core in 310S, 309 or Inconel. Demonstrated pressure-drop reductions are reported against the defined reference geometry. Fewer joints reduce potential leak paths.
Engineering Services
Thermal design · CFD k-ω SST · thermo-mechanical FEA · NSGA-II optimisation · robotic laser welding · bench testing at 950 °C / 9 bar · full thermo-hydraulic report.
design proposal
prototype
Also: size any heat exchanger in minutes
Browser-based ε-NTU sizing tool, 9 supported configurations, Žukauskas + Gnielinski + Darcy-Weisbach, TEMA/ASME outputs. Free, no installation.
Tell us ṁ, T_in, P, ε_target, ΔP budget.
We return a section-wise geometry table + thermo-hydraulic report. Typically within 10 working days.